Rubber Plastic Banbury Kneading Mixer Internal Kneader Machine

The banbury mixer(Rubber Plastic Kneader) is applicable for plasticating, mixing and refining of rubber and plastics, and mixing of rubber and synthetic rubber.Steady Machinery is a successful international quality rubber machine maker and supplier.The rubber kneading machine feature is as below:1. The banbury mixer is an internal mixer with intermeshing rotors. The wings and the working surfaces of the rolls, the internal surfaces of the mixing chamber, and the working surfaces of the pressing ram device and the discharge device are all put on with wearable hard alloy by built-up welding method, which are durable and corrosion proof and have a longer life of service.2. The shape of the rotors is cylindrical. As it has big wings with large cooling area, it can improve the quality of the mixing rubber and thus increase the productive efficiency. It may shorten two mixing periods into one.3. With completely sealed condition, materials are mixed or plasticated under certain pressure, controllable temperature, which makes high production efficiency and obtains excellent stable quality.4. Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to be dispersed uniformly.5. Surface where is contracted with the machine are all plated with hard chromium and polished, which is corrosion-resistant and wear-resistant.6. Jacket construction is adopted in parts that surfaces contact with materials to achieve excellent water-cooling or steam heating effect and fit in with the needs of plastics and rubber processing technology.7. Feeding from back door on the frame (or separate top door) is convenient for continuous process operation in production line. The mixing chamber is able to turn forward by 140 around the front rotors to discharge and is easy for changing pigments and cleaning the chamber.8. Programmable logic controller (PLC) is adopted in the electric-control system, which has reliable control function and alarm function, and interlock safety-protection function and it is provided with serial interface of net. 9. The WIRE of kneader motor is Made of COPPER, the motor adopted is China famous brand. It’s very durable and can longtime continuous running in scurviness condition (the working environment full of dust, as you can see from the above picture). Models: Parts Detail Description:1. Control BoxThe control box electronics adopts Schneider or CHNT brand. Inverter adopts ABB brand. And our wire layout desing is very scientific. So the machine electronics is very reliable even in the harsh working condition. The speed adjusting is very easy to realize by just turning a small turning button on the panel.  2. RotorsThe The machine adopt double-wing Banbury rotor,hollow spiral-wing and welded on forged bearing,which use the system of forced cooling or heating circulation,has good effect on heat transmission.The wings and the working surfaces of the rolls, the internal surfaces of the mixing chamber, and the working surfaces of the pressing ram device and the discharge device are all put on with wearable hard alloy by built-up welding method, which are durable and corrosion proof and have a longer life of service.  Mixing ChamberThe mixing chamber body is two half-forged structure, the jacket cooling system enlarge the area of heat transfer. The inner surface of mixing chamber is welding by carbide alloy to resist abrasion  and corrosion.The top of mixing chamber has four wear plates which has been chromed, one piece of wear plate at the both sides, and which also are chromed. convenience for restoring and changingwhen mending. Worm and GearDust Seal The sealing surface of sealing moving ring is welded up carbide alloy. Whereas fixed ring is bronze, split-type  structure, easy to dismantle ,clean and exchanging.Packaging & Shipping For all the big machine. We use fumigation free wooden box with pallet base to pack and deliver. For small machine or Spare parts, we use fumigation free wooden case well protect then and easy for transport.Our Services 7×24 hour on line technical service. If necessiary, our engineer can go to provide service on spot.  Related Products:with lift Conveyor and Extruer production line, can make rubber sheets, strips, or pellets.with lift Conveyor and open mill production line, can make rubber sheets, stripsCOMPANY CERTIFICATION